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Intelligent Manufacturing € November € 1996 € Vol. 2 € No. 11


Manufacturer's Library




Lean Thinking: Banish Waste and Create Wealth in Your Corporation, by James P. Womack and Daniel T. Jones, Simon & Schuster, 350 pages, $25, ISBN 0-684-81035-2

In their previous book, The Machine That Changed the World, the authors explained how companies can dramatically improve their performance through the "lean production" approach pioneered by Toyota. This book extends these ideas even further.

After a decade of downsizing and reengineering, most companies in North America, Europe and Japan are still stuck, searching for a formula for sustainable growth and success. The problem, as the authors see it, is that managers have lost sight of value for the customer and how to create it. By focusing on their existing organization and outdated definitions of value, managers create waste and the economies of the advanced countries continue to stagnate.

What's needed instead, this book suggests, is lean thinking to help managers clearly specify value, to line up all the value-creating activities for a specific product along a value stream, and to make value flow smoothly at the pull of the customer in pursuit of perfection. The first part of the book describes each of these concepts and illustrates them with examples.

These simple ideas can breathe new life into any company in any industry, routinely doubling both productivity and sales while stabilizing employment. For those managers who need guidance on how to make the lean leap in their firm, Part Two of the book provides a step-by-step action plan, based on in-depth studies of 50 lean companies in a wide range of industries.

Part Three explains that a further leap in lean thinking is possible for companies by creating a lean enterprise for each of their product families that tightly links all value-creating activities from concept to product launch, from order to delivery, and from raw materials into the arms of the consumer.

Womack is a researcher with the Japan Program at MIT, and Jones is director of the Lean Enterprise Research Center at the University of Cardiff, Wales.




Only the Paranoid Survive: How to Exploit the Crisis Points that Challenge Every Company and Career, by Andrew S. Grove, Currency-Doubleday, 210 pages, $27.50, ISBN 0-385-48258-2

Under Andy Grove's leadership, Intel has become the world's largest chip manufacturer and one of the most profitable companies among the Fortune 500. Grove attributes much of this success to the philosophy and strategy he reveals in this book, which takes the reader deep inside the workings of a major corporation.

Grove's contribution to business thinking concerns a new way of measuring the nightmare moment every leader dreads - the moment when massive change occurs and all bets are off. The success you had the day before is gone, destroyed by unforeseen changes that hit like a tidal wave. Grove calls such moments Strategic Inflection Points (SIPs), and he has lived through several. When SIPs hit, all rules of business shift fast, furiously and forever. SIPs can be set off by almost anything: mega-competition, an arcane change in regulations, or a seemingly modest change in technology (see accompanying box).

Yet in a watchful leader's hands, SIPs can be an ace. Managed right, a company can turn an SIP into a positive force to win in the marketplace and emerge stronger than ever.

To achieve that level of mastery over change, you must know its properties inside and out. Grove addresses questions such as: What are the stages of these tidal waves? What sources do you turn to in order to foresee dangers before trouble announces itself? When threats abound, how do you deal with your emotions, your calendar, your career - as well as with your most loyal managers and customers, who may cling to tradition?

Grove examines his own record of success and failure, including how he navigated the events of the Pentium flaw, which threatened Intel in a major way, and how he is dealing with the SIP brought on by the Internet.

Grove is president and CEO of Intel Corp. (Santa Clara, Calif.).

How to Recognize a Strategic Inflection Point

  • Is your key competitor about to change?
  • Is your key complementor -- the company that in past years mattered the most to your business -- about to change?
  • Do people seem to be "losing it" around you?


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